Search Results for: Combibloc

Newamstar Automatic Pet Bottle Filling Machine

Newamstar High-speed Blowing-filing-capping Combibloc combines the blowing, filing and capping system reducing transmission,  empty bottle handling, storage processes, which improved packaging hygienic condition and reduce packaging cross-contamination so as to improve the overall operating efficiency but lower the energy consumption, thereby reduce the overall production cost of enterprises.

Product Description:
· Products can be handled
Pure water, mineral water, spring water, etc.
· Containers can be handled
PET bottles with different volumes and shapes
· Filling system
Gravity filling
· Capacity
5000BPH-80000BPH

· Main composition
3-in-1 monobloc is composed of rinser, filler, capper, machine base, covering windowns, main motor and transmission system, cap unscrambler and electric control system, etc.

The overturning device of the rinser is mainly composed of water distributor, bottle gripper, upper rotary tray, guide trackl, protection cover, water spraying device and water collection tray.

Filling device is mainly composed of filling barrel, filling valve, guide rail, elevating device, elevating device, etc.

Capping device is composed of cap unscramblerr, cap falling chute and capper.

The auxiliary (or optional) equipment include rinsing water recycle tank, bottle-in air conveyor and bottle-out conveyor. In addition, the manual bottle feeding table (or bottle unscrambler) and automatic cap elevator can be equipped according to customer requirement.

 

Item Remark Capacity
Water Treatment System 5-100T/H
Beverage Pre-treatment System 5-60T/H
Filling production line Aseptic Filling Line PET Bottle 12000-43200BPH
Blowing-Filling-Capping Combiblock PET Bottle 12000-80000BPH
Rotary Blow Molding Machine PET Bottle 12000-80000BPH
Hot Filling Line PET Bottle 12000-43200BPH
Ultra-clean (Middle Temperature) Filling Line PET Bottle 12000-43200BPH
Ultra-clean (ESL) Filling Line PET Bottle 12000-43200BPH
Bottled Water Filling Line PET Bottle 12000-80000BPH
3L-10L Big Bottle Water Filling Line PET Bottle 16000-6000BPH
5L Big Bottle Water Blowing-Filling-Capping Combiblock PET Bottle 2000-12000BPH
CSD Filling Line PET Bottle 12000-43200BPH
CSD Filling Line Glass Bottle 12000-43200BPH
CSD Filling Line Can 9000-30000BPH
Condiment (Soy sauce, Vinegar) Filling Line PET Bottle 5000-36000BPH
Condiment (Soy sauce, Vinegar) Filling Line Glass Bottle 5000-36000BPH
3L-5L Big bottle Edible Oil Filling Line PET Bottle 1000-6000BPH
Liquid Household & Personal Care Products Filling Line PET Bottle 5000-36000BPH
Beer Filling Line PET Bottle 12000-48000 BPH
Barreled Water Filling Line 3/5 Gallon 600-3000BPH
Downstream Packaging (PE Film Shrink Wrapper, Packer, Palletizer, etc.) System 5000-80000BPH
Shuttle-type automatic warehouse system
Stacking-type automatic warehouse system
Management system of intelligent factory

 

PET Bottles Of Ozone-Free Mineral Water Production Line From A to Z

As consumers pay more attention to the health of drinking water, the new mineral water production process without ozone added will surely become a new industry development trend. At the same time, many countries have classified bromate as a limited amount of hazardous substances in safety testing. In this regard, China’s new national standard is also reflected. Nowadays, Newamstar’s ozone-free mineral water packaging technology has lived up to expectations, steadily improved in innovation, and has grown up in the market. It has become the first choice for excellent food and beverage enterprises in the new era and new retail mode.

All aspects of the project are carefully designed and refined. In terms of the core blowing-filling-capping combiblock, the blow molding system uses servo stretching. Compared with the traditional cylinder stretching, servo stretching can achieve faster speed and higher productivity. The filling system adopts a hygiene design, and the system can realize automatic cleaning and sterilization, ensuring that the filling environment is always in a sterile state. The application of the flow meter filling method ensures high accuracy of filling. The aseptic capping system uses differential technology to achieve screw cap stability during high speed operation. The tailor-made matching of each link of the production line ensures the stability and efficiency of the whole line, high-speed operation, and intelligent central control management, which can realize remote monitoring and maintenance of equipment. The successful commissioning of the project will greatly increase the production capacity of customers and further expand the share of customers in the natural mineral water market.

Newamstar Condiment Soy Sauce Filling Machine Price

Newamstar provides packaging solutions for edible oil, soy sauce, vinegar, and other liquid seasonings with various packing forms, such as plastic containers (PET and HDPE), glass containers, and metal containers. We also provides multiple filling solutions according to products, filling volume, and production capacity to meet your production and packaging needs.

Applicable Products: Cooking oil, soy sauce, vinegar and other liquid seasonings
Suitable Container: Plastic containers (PET and HDPE), glass containers or metal containers
Filling Modes: Mechanical valve filling or electronic valve filling
Production Capacity: 5000 bottles/hour – 36000 bottles/hour

Item Remark Capacity
Water Treatment System 5-100T/H
Beverage Pre-treatment System 5-60T/H
Filling production line Aseptic Filling Line PET Bottle 12000-43200BPH
Blowing-Filling-Capping Combiblock PET Bottle 12000-80000BPH
Rotary Blow Molding Machine PET Bottle 12000-80000BPH
Hot Filling Line PET Bottle 12000-43200BPH
Ultra-clean (Middle Temperature) Filling Line PET Bottle 12000-43200BPH
Ultra-clean (ESL) Filling Line PET Bottle 12000-43200BPH
Bottled Water Filling Line PET Bottle 12000-80000BPH
3L-10L Big Bottle Water Filling Line PET Bottle 16000-6000BPH
5L Big Bottle Water Blowing-Filling-Capping Combiblock PET Bottle 2000-12000BPH
CSD Filling Line PET Bottle 12000-43200BPH
CSD Filling Line Glass Bottle 12000-43200BPH
CSD Filling Line Can 9000-30000BPH
Condiment (Soy sauce, Vinegar) Filling Line PET Bottle 5000-36000BPH
Condiment (Soy sauce, Vinegar) Filling Line Glass Bottle 5000-36000BPH
3L-5L Big bottle Edible Oil Filling Line PET Bottle 1000-6000BPH
Liquid Household & Personal Care Products Filling Line PET Bottle 5000-36000BPH
Beer Filling Line PET Bottle 12000-48000 BPH
Barreled Water Filling Line 3/5 Gallon 600-3000BPH
Downstream Packaging (PE Film Shrink Wrapper, Packer, Palletizer, etc.) System 5000-80000BPH
Shuttle-type automatic warehouse system
Stacking-type automatic warehouse system
Management system of intelligent factory

Newamstar CSD Drinks Filling Machine Packaging Line

Application Scope:
Mainly used for packaging various types of PET bottles of carbonated beverages
Capacity Range:
10000 bottles/hour -72000 bottles/hour(500 ml); for the bottle types of 150ml-2000ml
Technical Features:
1. Friendly HMI with easy switch for multi-languages.
2. Advanced reflection system by ceramic plate, heat-preservation system and heating system, preform can be heated evenly.
3. Unique high-pressure gas recovery system that saves more than 30% of compressed air.
4. Ionized de-duster can be equipped to improve the cleanliness of the packaging container.
5. The tailored made servo stretching system can be adapted to preforms with various stretching ratio, achieving the variable speeds and high accuracy positioning.
6. The filling valve is designed with the tidy and safe valve body, the material quality can be fully guaranteed.
7. Advanced electronic isobaric filling valves to be used for a variety of materials, higher filling temperatures, higher filling accuracy, and lower carbon dioxide consumption can be achieved.

 

Main Products:

Item Remark Capacity
Aseptic Filling Line PET Bottle 12000-42000BPH
Blowing-Filling-Capping Combiblock PET Bottle 10000-80000BPH
Rotary Blow Molding Machine PET Bottle 10000-80000BPH
Rotary Blow Molding Machine
(Large bottle:3L-14L)		 PET Bottle 1600-10000BPH
Hot Filling Line PET Bottle 5000-42000BPH
Ultra-clean Filling Line PET Bottle 12000-42000BPH
Ultra-clean (ESL) Filling Line PET Bottle 5000-42000BPH
Bottled Water Filling Line PET Bottle 5000-40000BPH
Big Bottle Water Filling Line 3L-14L PET Bottle 2000-8000BPH
CSD Filling Line PET Bottle 5000-40000BPH
Condiment Filling Line
(Soy sauce, Vinegar)		 PET Bottle 12000-36000BPH
Glass Bottle 12000-36000BPH
Edible Oil Filling Line 3L-5L
PET Bottle		 2000-6000BPH
Liquid Household & personal Care Products Filling Line PET/PP Bottle 3000-24000BPH
Beer Filling Line PET Bottle 5000-36000 BPH
Barreled Water Filling Line 3 Gallon/5 Gallon 600-3000BPH
Water Treatment System Mineral/Pure Water 5-100T/H
Beverage Pre-treatment System 5-60T/H
Downstream Packaging System
PVC/OPP Labeler, PE Film Shrink Wrapper, Packer, Palletizer, etc.		 5000-72000BPH
Automated Warehouse 2000-30000 pallets

About Us

- ABOUT NEWAMSTAR -

Whole-Plant Project

With high-quality equipment, perfect service, and strong turn-key service capabilities, Newamstar helps customers achieve a high-efficiency operation of equipment and technical innovation and upgrade to join hands with customers for a win-win situation.

On-Site Service

Adapting to local conditions to provide personalized and considerate services are the consistent pursuit goals of Newamstar. Its Engineering Center has a professional and excellent engineering design and installation commissioning team to ensure the smooth implementation of the project.

After-Sales Support

With the expansion of the global market, Newamstar will, relying on six domestic and overseas service centers, provide technical support and after-sales services to customers all over the world to protect the development of customers’ business.

Spare Parts

Taking full consideration of customers’ actual situation and needs, Newamstar will ensure the stable operation of their equipment according to the operation of the customers’ factory and provide spare parts support for them in time.

Beverage Packaging Solution

In the field of water, fruit juice, tea, carbonated soft drinks and functional drinks, Newamstar will bring perfect production layout and value-added producing experience for users from pretreatment, to filling, downstream packaging, and intelligent warehousing. It also brings new visual perception and traceable quality security to consumers.

Select us for your solution

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Technical Support

Repair and Maintenance Program

Attaching importance to product safety and standardizing the maintenance of equipment maintain a good operating condition of the equipment and avoid unnecessary risks. Based on different site conditions and methods, Newamstar provides customized maintenance programs for customers and implement preventive maintenance measures on a regular basis to optimize costs and maintain the sustainable and stable operation of equipment.

Spare Parts Management Package

For each customer’s equipment model, three-level spare parts inventory management is implemented based on the versatility of spare parts, the difference in customization, and the impact of component problems on equipment operation: factory inventory of common parts, customer inventory of custom parts, and supplier inventory of important parts. Through predictive inventory preparation, we can proactively prepare spare parts for maintenance and repair of equipment to minimize unplanned downtime. Newamstar will be dedicated to helping each customer make a reasonable inventory plan for spare parts.

Technical Updates

With the continuous innovation and development of equipment and the application of new technologies and new functions, Newamstar will help you keep pace with the technological innovations for your equipment and strive to keep your equipment up-to-date so that you can achieve higher efficiency and lower energy consumption.

Newamstar 48,000BPH Combiblock
production line for both drinking
water and CSD beverages

The customized production line can produce not only PET bottled drinking water
but also CSD beverages such as carbonated soda water. It has strong product
compatibility and can realize fast switching from different products.

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Training System

Newamstar is committed to providing its customers with a comprehensive technical training program for their personnel. Through training, operators’ correct performance can be guaranteed, maintenance quality can be improved, and operators’ ability to handle failures can be enhanced to minimize the downtime and improve the working efficiency of equipment.

Online and On-Site Training

Our training includes multiple functional courses such as functional structure principles, process procedures, commissioning, repair and maintenance. We provide a variety of training methods such as on/off-site training modes.

Personalized Technical Training

Through the accurate and personalized training content jointly determined by Newamstar’s training engineers and factory managers, Multi-level training materials can be used according to the actual needs of customers.

Assessment and Solutions

Newamstar arranges experienced service engineers to inspect customers sites from time to time, evaluates their personnel’s technical capabilities, and formulates solutions (training) based on assessments.

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STARBLOC

Starbloc integrates blowing, labelling, filling and capping into a single system, it is the ideal solution for water, beverage, condiment and dairy product, with maximum capacity of 53000BPH for 200-2500ml PET bottle.
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COMBIBLOCK

Newamstar has accumulated a wealth of user experience. It is not only the first batch of domestic suppliers to provide carbonated beverage filling solutions, but also the first to develop advanced technologies in China, including room temperature carbonated beverages combiblock, room temperature ultra-clean carbonated drinks combiblock
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STARPACK

Starpack is a multi-functional packer that meets requirements of diversified packaging formats. It can realize one-piece cardboard wrapping with film or film only packing. It consists of frame body, cardboard storage and continuous feed unit, cardboard forming unit, film forming unit and heating tunnel.
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Tailor made, provide you complete turnkey solution

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Diagnostic Report

Newamstar’s service engineers participate in the processes of customer’s production and equipment maintenance in stages, carefully study the operation quality and problems of the customer equipment, evaluate the equipment objectively and neutrally, and provide reasonable and detailed analysis reports and optimization suggestions.
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Technical Updates

With the continuous innovation and development of equipment and the application of new technologies and new functions, Newamstar will help you keep pace with the technological innovations for your equipment and strive to keep your equipment up-to-date so that you can achieve higher efficiency and lower energy consumption.
Read more

High Speed Carbonated Drink Mixing Equipment

Newamstar PET Bottled CSD BFC Combiblock combines the blowing, filling and capping system reducing transmission, empty bottle handling, storage processes, which improved packaging hygienic condition and reduce packaging cross-contamination so as to improve the overall operating efficiency but lower the energy consumption, thereby reduce the overall production cost of enterprises.

Advantages

Blowing unit
High-speed blow valve group with high-speed network control ensures blowing technic precision and unification.
Three-dimensional dynamic simulating design ensures exact and reliable cam transmission and mesh.
High-pressure blow valve group optimum design helps save air a lot.
Quick-change for mould.
Wearable aluminum alloy mould surface with special treatment of hardness.
Key points automatic lubrication.
Filling unit

High-speed and high-precision filling valve: 200ml/s, ± 3mm.
Servo drive system
With CIP function
Capping unit

Magnetic constant torque, defective rate≤ 0.2%
Reversal caps ejecting device
No bottle, no feeding cap.

Configuration
Main material: Aluminum alloy, carbon steel, stainless steel, alloy steel.
Bearing High-quality homemade bearing and imported bearing(Japan and Germany); Oilless bearing: IGUS
High-pressure air valve NORGREN, EUGEN SEITZ, SMC, etc
Muffler NORGREN
Pneumatic control line FESTO, SMC, NORGREN.
Electric control system MITSUBISHI, SIEMENS, Schneider
Sensor TURCK, SICK, B&R, OMRON, BANNER
Contactor SIEMENS, Schneider.
Connecting terminal PHOENIX, ABB

 

Applicable Products: Pure water, mineral water, spring water, etc.

Suitable Container: PET bottles of various shapes and capacities

Filling Modes: Mechanical valve filling, flow meter filling, weighing filling or laser positioning filling

Production Capacity: 5000 bottles/hour – 81000 bottles/hour

Item Remark Capacity
Water Treatment System 5 – 100T/H
Beverage Pre-treatment System 5 – 60T/H
Filling production line Aseptic Filling Combiblock Line PET Bottle 12,000 – 43,200BPH
Blowing Filling Capping Combiblock PET Bottle 12,000 – 81,000BPH
Rotary Blow Molding Machine PET Bottle 12,000 – 81,000BPH
Hot Filling Combiblock Line PET Bottle 12,000 – 43,200BPH
Ultra-clean Filling Combiblock Line(Middle Temperature) PET Bottle 12,000 – 43,200BPH
Ultra-clean Filling (ESL) Combiblock Line PET Bottle 12,000 – 43,200BPH
Bottled Water Filling Combiblock Line PET Bottle 12,000 – 81,000BPH
3L-10L Big Bottle Water Filling Combiblock Line PET Bottle 16,000 – 81,000BPH
5L Big Bottle Water Blowing Filling Capping Combiblock Line PET Bottle 2,000 – 12,000BPH
CSD Filling Combiblock Line PET Bottle 12,000 – 43,200BPH
CSD Filling Combiblock Line Glass Bottle 12,000 – 43,200BPH
CSD Filling Combiblock Line Can 9,000 – 30,000BPH
Condiment Filling Combiblock Line (Soy sauce, Vinegar) PET Bottle 5,000 – 36,000BPH
Condiment Filling Combiblock Line (Soy sauce, Vinegar) Glass Bottle 5,000 – 36,000BPH
3L-5L Big Bottle Edible Oil Filling Combiblock Line PET Bottle 1,000 – 6,000BPH
Liquid Household & Personal Care Products Filling Combiblock Line PET Bottle 5,000 – 36,000BPH
Beer Filling Combiblock Line PET Bottle 12,000 – 48,000 BPH
Barreled Water Filling Combiblock Line 3/5 Gallon 600 – 3,000BPH
Downstream Packaging (PE Film Shrink Wrapper, Packer, Palletizer, etc.) System 5,000 – 81,000BPH
Shuttle-type automatic warehouse system
Stacking-type automatic warehouse system
Management system of intelligent factory

About Newamstar:
Newamstar‘s expertise in liquid packaging ensures the perfect combination of process design and product-line engineering. With the established process design system of various liquid packaging fields such as beverages, dairy products, liquors, condiments, and daily chemical products, we can provide customized turnkey solution for your project considering different packaging forms and specific factory layouts.
E-mail: e@newamstar.com
WhatsApp: +86 185 2130 0509

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