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Newamstar Big-Container Combiblock

In line with the trend of equipment integration, convenience and intelligence, Newamstar launches Starbloc featuring leading technology and excellent performance through independent, collaborative and open innovation on the basis of years of research and development.

Starbloc integrates blowing, labelling, filling and capping into a single system, it is the ideal solution for water, beverage, condiment and dairy product, with maximum capacity of 53000BPH for 200-2500ml PET bottle.

Technical Features:
1. High integration, small footprint and high return on investment.
2. Newamstar 6th generation blowing machine, with production output of up to 2650 bottles/mold/hour.
3. Full servo synchronization control, quick changeovers, with flexible production.
4. With multi-label station, compatible with different bottle types and labels.
5. Pre-adhesive labeling technology without glue station, easy for operation and maintenance.
6. Non-contact type electronic filling valve, maximum hygiene with sterilization module and technical process control.
7. With online inspection and rejection system to control the quality of preform, empty bottle and label.
8. With MES system to realize life-cycle management of data identification, acquisition tracking and quality traceability.

 

Main Products

Item Remark Capacity
Aseptic Filling Line PET Bottle 12000-42000BPH
Blowing-Filling-Capping Combiblock PET Bottle 10000-80000BPH
Rotary Blow Molding Machine PET Bottle 10000-80000BPH
Rotary Blow Molding Machine
(Large bottle:3L-14L)		 PET Bottle 1600-10000BPH
Hot Filling Line PET Bottle 5000-42000BPH
Ultra-clean Filling Line PET Bottle 12000-42000BPH
Ultra-clean (ESL) Filling Line PET Bottle 5000-42000BPH
Bottled Water Filling Line PET Bottle 5000-40000BPH
Big Bottle Water Filling Line 3L-14L PET Bottle 2000-8000BPH
CSD Filling Line PET Bottle 5000-40000BPH
Condiment Filling Line
(Soy sauce, Vinegar)		 PET Bottle 12000-36000BPH
Glass Bottle 12000-36000BPH
Edible Oil Filling Line 3L-5L
PET Bottle		 2000-6000BPH
Liquid Household & personal Care Products Filling Line PET/PP Bottle 3000-24000BPH
Beer Filling Line PET Bottle 5000-36000 BPH
Barreled Water Filling Line 3 Gallon/5 Gallon 600-3000BPH
Water Treatment System Mineral/Pure Water 5-100T/H
Beverage Pre-treatment System 5-60T/H
Downstream Packaging System
PVC/OPP Labeler, PE Film Shrink Wrapper, Packer, Palletizer, etc.		 5000-72000BPH
Automated Warehouse 2,000-30,000 pallets

High Speed Carbonated Drink Mixing Equipment

Newamstar PET Bottled CSD BFC Combiblock combines the blowing, filling and capping system reducing transmission, empty bottle handling, storage processes, which improved packaging hygienic condition and reduce packaging cross-contamination so as to improve the overall operating efficiency but lower the energy consumption, thereby reduce the overall production cost of enterprises.

Advantages

Blowing unit
High-speed blow valve group with high-speed network control ensures blowing technic precision and unification.
Three-dimensional dynamic simulating design ensures exact and reliable cam transmission and mesh.
High-pressure blow valve group optimum design helps save air a lot.
Quick-change for mould.
Wearable aluminum alloy mould surface with special treatment of hardness.
Key points automatic lubrication.
Filling unit

High-speed and high-precision filling valve: 200ml/s, ± 3mm.
Servo drive system
With CIP function
Capping unit

Magnetic constant torque, defective rate≤ 0.2%
Reversal caps ejecting device
No bottle, no feeding cap.

Configuration
Main material: Aluminum alloy, carbon steel, stainless steel, alloy steel.
Bearing High-quality homemade bearing and imported bearing(Japan and Germany); Oilless bearing: IGUS
High-pressure air valve NORGREN, EUGEN SEITZ, SMC, etc
Muffler NORGREN
Pneumatic control line FESTO, SMC, NORGREN.
Electric control system MITSUBISHI, SIEMENS, Schneider
Sensor TURCK, SICK, B&R, OMRON, BANNER
Contactor SIEMENS, Schneider.
Connecting terminal PHOENIX, ABB

 

Applicable Products: Pure water, mineral water, spring water, etc.

Suitable Container: PET bottles of various shapes and capacities

Filling Modes: Mechanical valve filling, flow meter filling, weighing filling or laser positioning filling

Production Capacity: 5000 bottles/hour – 81000 bottles/hour

Item Remark Capacity
Water Treatment System 5 – 100T/H
Beverage Pre-treatment System 5 – 60T/H
Filling production line Aseptic Filling Combiblock Line PET Bottle 12,000 – 43,200BPH
Blowing Filling Capping Combiblock PET Bottle 12,000 – 81,000BPH
Rotary Blow Molding Machine PET Bottle 12,000 – 81,000BPH
Hot Filling Combiblock Line PET Bottle 12,000 – 43,200BPH
Ultra-clean Filling Combiblock Line(Middle Temperature) PET Bottle 12,000 – 43,200BPH
Ultra-clean Filling (ESL) Combiblock Line PET Bottle 12,000 – 43,200BPH
Bottled Water Filling Combiblock Line PET Bottle 12,000 – 81,000BPH
3L-10L Big Bottle Water Filling Combiblock Line PET Bottle 16,000 – 81,000BPH
5L Big Bottle Water Blowing Filling Capping Combiblock Line PET Bottle 2,000 – 12,000BPH
CSD Filling Combiblock Line PET Bottle 12,000 – 43,200BPH
CSD Filling Combiblock Line Glass Bottle 12,000 – 43,200BPH
CSD Filling Combiblock Line Can 9,000 – 30,000BPH
Condiment Filling Combiblock Line (Soy sauce, Vinegar) PET Bottle 5,000 – 36,000BPH
Condiment Filling Combiblock Line (Soy sauce, Vinegar) Glass Bottle 5,000 – 36,000BPH
3L-5L Big Bottle Edible Oil Filling Combiblock Line PET Bottle 1,000 – 6,000BPH
Liquid Household & Personal Care Products Filling Combiblock Line PET Bottle 5,000 – 36,000BPH
Beer Filling Combiblock Line PET Bottle 12,000 – 48,000 BPH
Barreled Water Filling Combiblock Line 3/5 Gallon 600 – 3,000BPH
Downstream Packaging (PE Film Shrink Wrapper, Packer, Palletizer, etc.) System 5,000 – 81,000BPH
Shuttle-type automatic warehouse system
Stacking-type automatic warehouse system
Management system of intelligent factory

About Newamstar:
Newamstar‘s expertise in liquid packaging ensures the perfect combination of process design and product-line engineering. With the established process design system of various liquid packaging fields such as beverages, dairy products, liquors, condiments, and daily chemical products, we can provide customized turnkey solution for your project considering different packaging forms and specific factory layouts.
E-mail: e@newamstar.com
WhatsApp: +86 185 2130 0509

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